Products — ionX, ionCore, ionSight, AutoConnect

Exchange System

ionX

Autonomous Battery Exchange System

ionX is Lion Power's robotic battery exchange system — a fully autonomous platform that replaces manual battery changes with a sub-2-minute automated exchange. Scalable configurations to match any fleet size.

ionX-100

Supports up to 30 trucks

ionX-200

Supports up to 60 trucks

ionX-300

Supports up to 120 trucks

ionX-400

Supports up to 180 trucks

Technical Specifications

System specifications.

Performance

Exchange time	Under 2 minutes
Operation	24 / 7 autonomous
Fleet capacity	20 – 150+ forklifts
Compatible vehicles	Pallet jack, reach truck, sit-down counterbalance, and more
Throughput	Supports high-throughput distribution environments

Infrastructure

Floor footprint	Under 700 sq ft (150+ forklifts)
Electrical drops	4 maximum, 480V 3PH @ 200A
Scalability	Modular — add capacity without infrastructure rebuild
Installation	2 day system install
Maintenance	Minimal — built on proven industrial automation principles

Energy & Charging

Battery chemistry	Lithium-ion (ionCore)
Energy efficiency	30% reduction vs. lead-acid
Charge management	Tiered charging architecture tailored to fleet demand
Peak power control	Configurable demand threshold
Load balancing	Automatic across all connected batteries

Intelligence & Connectivity

Telemetry platform	ionSight — real-time telematics & fleet monitoring
Communication protocol	AutoConnect — power transfer & wireless comms
Connection verification	Automatic on every install
Data logging	Every exchange, battery cycle, energy draw
Remote monitoring	System health, uptime alerts, diagnostics

Battery Platform

ionCore

Unified Battery Architecture — Fleetwide Compatibility

ionCore is Lion Power's lithium battery platform — a single, unified battery format engineered to work across your entire fleet. From pallet jacks to sit-down counterbalance forklifts, every vehicle operates on the same battery architecture, simplifying logistics, reducing spare parts, and maximizing efficiency across every asset you operate.

ChemistryLithium-ion

Efficiency30% higher vs. lead-acid

CompatibilityFull fleet

FormatUnified

Class 1

36V or 48V Sit-Down Forklifts

Available Sizes:
21", 24", 27", 30", 34", 36"

Class 2

24V, 36V, or 48V Order Pickers, Reach, Dock Stockers, and Turrets

Available Sizes:
14", 16", 18", 21"

Class 3

24V Pallet Jacks, End Riders, Mid Riders, and Tuggers

Available Sizes:
13"

Class 6

24V, 36V, or 48V Tow Tractor

Available Sizes:
19"

Intelligence Layer

ionSight

Complete Telemetry Solution

ionSight is the telematics system of the Lion Power platform — providing fleet operators with real-time visibility into every exchange event, battery state-of-health, charge cycles, and energy draw across their entire operation. Live data flows from every ionCore battery and the ionX robot directly to the ionSight dashboard, turning raw operational data into actionable intelligence.

MonitoringReal-time

DataEvery exchange event

AlertsProactive

AccessDashboard

ionSight — Fleet Overview Live

Exchanges completed147 today

Avg exchange time1m 52s

Battery healthAll nominal

Energy drawBelow threshold

30-day uptime99.7%

01

Real-time power insights

Track battery usage, exchange times, and system efficiency live. Identify inefficiencies and opportunities to reduce downtime before they impact operations.

02

Battery health monitoring

Cell-level telemetry from every ionCore battery streams into ionSight continuously — giving your team a live picture of state-of-health, remaining capacity, and cycle history across the entire fleet.

03

Energy consumption analytics

Understand exactly when and where your operation draws power. Use ionSight data to optimize charging schedules, identify inefficiencies, and reduce utility costs through smarter energy management.

04

Proactive alerts and diagnostics

ionSight monitors every connected component continuously and surfaces alerts before issues become failures — reducing unplanned downtime and keeping your operation moving.

Communication Protocol

AutoConnect

Autonomous Power & Communication Interface

AutoConnect is the power and communication interface that connects the charger to the battery and the truck. It handles both the physical transfer of charging power and a wireless data link — enabling automatic connection verification on every exchange, intelligent charge management, and real-time status communication between the ionX system, the battery, and the forklift. No manual plug-in. No guesswork.

VerificationAuto on every exchange

DataReal-time stream

AutoConnect — Data Flow

① In Operation

② At Charger

01

Automatic connection verification

On every battery installation, AutoConnect confirms both the power connection and the wireless data link before releasing the forklift — ensuring a complete, verified interface between charger, battery, and truck every single time.

02

Real-time status streaming

The wireless communication link in AutoConnect streams real-time battery state, charge status, and exchange from every truck to the ionSight telematics dashboard — no wired data connections required.

Four Configurations.
One unified platform.

System specifications.

Ready to see the
full platform?

Four Configurations.One unified platform.

System specifications.

Ready to see thefull platform?

Four Configurations.
One unified platform.

Ready to see the
full platform?